Precast Refractory Shapes
At Zampell’s dedicated manufacturing facility, we produce high-quality, pre-fired refractory shapes tailored to your exact specifications. From intricate burner quarls to bespoke components weighing up to two tonnes, our in-house expertise and equipment ensure consistency, performance and competitive lead times.
Why Choose Zampell for Precast Refractory Shapes?
Broad Size
& Weight Range
Whether you need small, complex parts or large modules up to 2 tonnes, our line can accommodate your requirements effortlessly.
Rigorous Temperature
Control
Our drying furnace uses PLC data-log controllers to record every temperature setpoint and firing schedule, achieving uniform firing up to 1250°C.
Custom Mould
Fabrication
Our on-site carpentry workshop crafts bespoke moulds, enabling fast turnaround on unique shapes while keeping costs competitive.
Our Precast Shape Offerings
Intricate Burner Quarls
& Small Components
- Precision tooling for tight tolerances and complex geometries
Large-Format Shapes
- Units up to 2 tonnes, suited to heavy industrial applications
PLC-Controlled
Drying & Firing
- Full data-logging for traceability and quality assurance
In-House Mould Making
- Custom timber and steel patterns for rapid prototyping and competitive pricing
How We Work
Initial Consultation
We review your design criteria, material specifications and production timelines.
Mould Design & Fabrication
Our carpentry workshop creates bespoke patterns to match your exact component geometry.
Casting & Drying
Refractory castables are poured into moulds and then dried according to PLC-controlled schedules to eliminate moisture.
Logistics & Delivery
Using our own transport fleet, we ensure prompt, secure delivery of your precast shapes to the site.
Ready to Optimise Your Refractory Assets?
Refractories is what we do. Whatever your challenge, Zampell has the expertise and global reach to deliver.
Contact us today for a complimentary consultation to discover how we can drive performance, safety and cost savings on your next refractory project.
