Protective Encapsulation Systems
When hot-gas corrosion or chemical erosion threatens your refractory linings, Zampell’s Protective Encapsulation Systems provide robust defence, extending asset life, improving safety and reducing maintenance costs.
Why Choose Zampell’s Encapsulation Solutions?
Tailored Chemical Resistance
In-house manufacture of coatings and tiles allows us to adjust compositions for specific gas chemistries, temperatures and abrasion profiles.
Proven Fibre Protection
Our systems lock in harmful fibres and shield underlying ceramic-fibre modules from erosion, thermal shock and chemical attack.
Patented Fixing Systems
Proprietary ceramic screw-bolt anchors ensure reliable tile retention even in the most aggressive environments.
Our Protective Encapsulation Offerings
Corrosion & Erosion Defence
Precast ceramic tiles protect low-thermal-mass linings from reactive flue gases, molten salts and particulate abrasion.
Clean-Tile Solutions
Ideal for sanitary tableware and fine-china kilns, they eliminate “kiln dirt” and guarantee a pristine firing chamber.
Bespoke Fixing
Zampell’s patented ceramic screw-bolt system secures tiles to hot faces quickly and durably, with minimal substrate disturbance.
Integrated Options
Combine with our electric-element support systems for a complete hot-face encapsulation package.
How We Work
Application Assessment
We analyse your process atmosphere, temperature cycles and erosion factors to recommend the ideal protective system.
System Specification
Select tile grades, coating formulation and fixing hardware tailored to your furnace, kiln or ductwork.
In-House Production
Manufacture tiles and Z-Coat under controlled conditions, with full traceability of raw materials and firing records.
Professional Installation
Our certified engineers install tiles or apply coatings, complete post-installation inspections and hand over a fully protected lining.
Ready to Optimise Your Refractory Assets?
Refractories is what we do. Whatever your challenge, Zampell has the expertise and global reach to deliver.
Contact us today for a complimentary consultation to discover how we can drive performance, safety and cost savings on your next refractory project.
